THERMAL INSULATION METHODS FOR HOUSING WITH REINFORCED CONCRETE STRUCTURE

 

Murat Aygün, Ph.D,  Hülya Kuş, Ph.D.

Division of Building Construction, Department of Architecture

Istanbul Technical University

 

 

INTRODUCTION

Inadequate or deficient application of thermal insulation gives rise to substantial failures.  Primarily, as a consequence of excessive heat losses, energy is wasted and heating costs are increased together with environmental pollution.  Almost all new-built housing in Turkey, whether low or high rise, is constructed with an in-situ reinforced concrete structural frame and external walls of lightweight masonry, either aerated concrete or fired clay hollow blocks. 

 

This study is concerned with the effective use of thermal insulation in the category of buildings described above, from the viewpoint of cold bridge avoidance.  Alternatives of functional building elements encountered most frequently in Turkey, are taken into consideration.

 

The constructional alternatives are subsequently compared in terms of performance criteria such as condensation risk, heat storage capacity, and water penetration. The position of thermal insulation and its relationships with other components is explored in different floor, wall and roof configurations. 

 

FUNCTIONAL ELEMENTS

The alternatives of functional construction elements within the scope of this paper are compared below in terms of performance criteria such as cold bridging, risk of condensation, heat storage capacity and water penetration.  Finally appropriate solutions are suggested for each climatic region, based on both theoretical and experiential knowledge. 

 

1.      Basements 

1.1. Basements with External Tanking 

1.1.1. Basement without Insulation

Basements can be conceived in a variety of ways.  They may cover whole of the plan area of a building or only a part of it.  Depending on the slope and the levels between the natural and filled ground some parts of the basement walls remain below and some above the ground level.  Also depending on the type of use, the basement may be heated or not.  These conditions have to be born in mind when deciding on the method of insulation of basements. 

 


 

1.1.2. Unheated Basements 

In this case the most effective position for the horizontal insulation is above the ground floor slab where the latter can adjoin the external envelope, hence be continuous and also allows floor heating.  Heat flow into the basement is therefore reduced along the perimeter.  The insulation material must have adequate compressive strength to resist point loads.  A less satisfactory position in terms of cold bridging is below the ground floor slab.  If there is to be external insulation on the wall, then this must extend below the ground frost level. 

 


 

1.1.3. Heated Basements 

In the case of the basement required to be heated, the walls must be insulated, preferably on the outside continuing up above ground level.  The insulation material needs to be water-resistant and sufficiently rigid to withstand lateral water and soil pressure.  Additionally, insulation is also required to be laid over the basement floor slab, especially in cold regions. 

 


 

2.      Floors 

2.1. Ground Floors Resting on Soil 

2.1.1.Uninsulated Floors 

Heat flow per unit area through floors to the ground is less than that through walls to external air due to the heat storage capacity of ground.  In mild climates there is no necessity for complete floor insulation, which is omitted in practice anyway. 

 


 

2.1.2. Floors with Perimeter Insulation 

In mild climates where the ground temperature does not fall too much, insulating only either the outside or inside of edge beam may be adequate because of the high heat storage capacity of soil.  In the outside position continuity of insulation over the exterior is achieved, provided that the detail is compatible with that of above-ground wall insulation.  In the inside position there are no detailing difficulties to overcome at the expense of discontinuity of insulation. 

 


 

2.1.3. Completely Insulated Floors

In cold regions insulation should best be laid below the oversite slab to benefit from its heat storage capacity.  However, if insulation is to be above, as in the case of floor heating then a vapour barrier is required against condensation on the warm side of insulation. 

 


 

2.2. Raised Ground Floors 

2.2.1. Uninsulated Floors

Floors may be raised above ground level for various reasons, such as topography, architectural design or use of prefabricated components.  In this case an air space is formed below the slab and needs to be ventilated adequately through holes in the edge beam.  Because of this requirement for ventilation significant heat losses occur through the uninsulated floor. 

 


 

2.2.2. Insulated Floors 

Insulation is most effectively placed over the floor slab to eliminate cold bridges, also enabling floor heating to be installed.  If it lies below the slab then application difficulties are encountered as well as heat losses through the perimeter. 

 


 

2.2.3. Insulated Floors and Walls 

The same detail as above applies here, where the walls are externally insulated. 

 


 

2.3. Cantilevered Upper Floors 

2.3.1. Uninsulated Floors  

The upper floor slab may be projected outwards along all or part of the elevation in order to increase the enclosed floor area.  The upper and lower external wall planes are thereby seperated.  Since now a horizontal discontinuity of insulation is inserted between the two wall planes, a cold bridge is created. 

 


 

2.3.2. Floors with Insulated Soffit and Sides 

Insulation may be applied to the soffit and sides of cantilever to eliminate cold bridging.  External wall blocks can then be laid so that they project by a certain amount beyond the slab edge to allow insulating material to be positioned on the slab soffit and sides as well as on the column external face.  The thermal resistance at these points can be similar to that of the wall.  Expanded metal lath or equivalent material is required over the joint between masonry and insulation to prevent cracks on the external rendering. 

 


 

2.3.3. Floors with Complete External Insulation

Insulation is most effectively used when it is continuous over the walls (detailed in 3.1.3) as well as the cantilever soffit and sides.  The soffit construction should be capable of allowing internal moisture to escape by evaporation. 

 


 

2.4. Balconies 

2.4.1. Uninsulated Balconies  

Significant heat losses occur through balcony slabs.  They also present critical constructional problems in eliminating cold bridges.  Especially insufficiently insolated balconies remain wet over long periods and give rise to greater heat losses together with possible condensation. 

 


 

2.4.2. Simply Supported Balconies

Instead of projecting the floor slab beyond the external wall, only the floor beams perpendicular to the wall can be extended outwards supporting an in-situ or precast one way span balcony slab.  Hence the area of cold-bridging is restricted only to the sectional area of the projecting beams and the heat loss is reduced compared to that through a cantilevered canopy. 

 


 

2.4.3. Balconies with Specially Reinforced Slabs  

In order to eliminate the cold bridge between the balcony and floor slabs, the former can be cantilevered by special high-tensile steel reinforcement and the gap inbetween filled with insulation.  This solution involves special care but enables the continuity of insulation on the external wall. 

 


 

3.      External Walls 

3.1. Infill Walls Between Columns 

3.1.1. Unventilated Walls

3.1.1.1 Uninsulated Walls  

In reinforced concrete frame buildings, walls are mostly constructed on the edge of the floor slab and between columns.  The wall material is chosen as either lightweight concrete or hollow fired clay blocks.  Then a rendering is applied to the outside and a plastering inside.  Even though the wall thickness may provide sufficient thermal resistance, the adjacent columns on either side and the floor slab at the top and bottom surrounding the wall remain as cold bridges without any supplementary measures. 

 


 

3.1.1.2 Walls with Insulated Columns and Beams  

If no additional insulating material is intended to be used on the walls then the wall thickness may have to be increased nuch more than required for stability.  However the surrounding column and slab faces still require to be insulated with a suitable material.  The joint between insulation and wall needs to be covered with an expanded metal lath or similar material so that cracks are avoided on the rendering over this joint between two dissimilar materials.  In order to obtain a flat facade the wall must project beyond the edge of slab by a small amount (30-50mm) to accommodate the thickness of insulation material.  On slender walls (<150mm) the adverse effect of this projection on stability has to be considered and possibly the thickness increased. 

 


 

3.1.1.3 Walls with Complete External Insulation

This method of wall insulation eliminates cold bridges effectively.  Wall thickness is determined only with respect to stability and is therefore reduced.  The heat storage capacity of wall material contributes to the thermal performance of the wall and hence to the internal climate, decreasing the energy consumption.  The weight of wall is less and the usable floor area more compared to a single layer wall.  On the other hand this method involves special details around openings, different trades and closer site supervision. 

 


 

3.1.2. Insulated and Ventilated Walls 

3.1.2.1 Cavity Wall with Masonry Outer Leaf

In humid regions, where rain penetration and condensation are more likely to occur, this type of wall construction is suitable, especially on the north and east facades.  The outer leaf acts as a weather shield.  Gaps at the top and bottom allow the cavity to be ventilated and drained, removing any moisture on the insulation.  Heat storage capacity of the inner leaf also improves the thermal performance of the wall.  However this multi-layer construction necessitates some accessories such as cavity ties, support angles, cavity trays and requires high quality of workmanship. 

 


 

3.1.2.2 Cavity Wall with Lightweight Cladding

This type displays a similar physical performance to that of 3.1.4.1.  A light-weight carrier frame is fixed to the masonry behind.  Subsequently insulation is inserted between the frame members to which external cladding is fixed.  An air cavity is left between insulation and cladding.  Compared to the wall with masonry outer leaf described above, the weigttt is less and total thickness smaller. 

 


 

3.1.2.3 Cavity Wall with Insulated Lightweight Cladding

In hot regions the cladding may be insulated to prevent overheating of the wall.  The air cavity provides cooling by convection and wind.  This type is particularly effective on south and west facades. 

 


 

3.2. Infill Walls on the Outside of Columns 

3.2.1. Uninsulated Walls

Cold bridges along columns, as illustrated in 3.1.1., can be avoided if the floor slab or a shallow edge beam is projected beyond the outer face of columns and the external wall is supported by this cantilever.  In such a situation only the face of the floor slab or the edge beam creates a cold bridge.  However rigidity of the wall construction Is reduced because the walls are not restrained by columns. Therefore ties are required to attach the walls to the columns.  Additionally, since walls are continuous in the horizontal direction, vertical movement joints should be left at certain distances.  Another drawback of this solution compared to 3.1.1. is that the external columns are not contained within the wall thickness, resulting in some loss of usable floor area.

 


 

3.2.2. Walls with Insulated Outer Face of Floor Slab 

The outer face of horizontal structural elements can be insulated to overcome cold-bridging.  In this case the wall is brought forward of the slab edge by the same amount as insulation thickness. 

 


 

3.2.3. Walls with Complete External Insulation 

This detail is a superimposition of 3.1.3. and 3.2.2., each one of which, in actual fact, is quite adequate on its own and can only be cost-effective in extremely cold regions or where a very uniform surface temperature distribution is required inside. 

 


 

4.      Roofs 

4.1. Sloping Roofs 

In these roofs, if heat and sound insulation is placed on the sloping surface, the area to be insulated is greater than that of the flat roof because of its geometric properties. 

4.1.1 Roofs with Rafters

4.1.1.1 Roofs with Thermal Insulation on Slab

In this solution, also known as “cold roof”, the heat insulation is placed over the roof slab and the attic space remains cold.  There should be ventilation provided along the eaves and ridge.  As the slope decreases, an increase in the ventilation opening is required.  There is an application ease in this option. 

 


 

4.1.1.2 Roofs with Thermal Insulation between or under Rafters

In both cases ventilation is required in any gap between the rafters.  If the insulation is placed between the rafters, the thickness of the roof is decreased.  The distance between the rafters should be suitable for the insulation pannel’s dimensions to fill the openings completely.  There should be at least 5cm gap between the rafter’s top edge and the insulation layer. 

 


 

4.1.1.3 Roofs with Thermal Insulation over Rafters

Thermal insulation and waterproofing layer above are laid over rafters continuously.  Gaps along battens would be helpful for drainage of water leaking between tiles or additional counter-battens can be used for drainage.  In cases of a high risk of condensation a vapour barrier is used on the inner surface of heat insulation. 

 


 

4.1.2. Roofs with Slab 

Rafters are sustituted by a concrete slab to form the roof plane. 

4.1.2.1 Roofs with External Thermal Insulation 

4.1.2.1.1 Roofs without Ventilation 

The heat bridges could be blocked if the heat insulation over the sloped slab also covers the eaves.  A narrow eaves is more rational in this option.  The heat storing capacitiy of the slab reduces the load of space heating.  The application of the roof finish should be carried out without damaging the waterproof layer or impermeable seals should be used. 

 


 

4.1.2.1.2 Roofs with Ventilation

By evaluating the solution before, a ventilation layer can be composed by the help of laths that is placed parallel to the slope.  The drainage of water that is leaked from the coating or the vapour reached from the inner volume is procured with this ventilation layer.  Building a narrow eaves or building it with metal suffixes would be useful for the application. 

 


 

4.1.2.2 Roof with Internal Thermal Insulation (Ventilated or Non-ventilated)

The heat insulation could be placed on the inner surface of the roof slab for heating the inner space in a shorter time and obviating the need to insulate around wide eaves.  Ventilation and water drainage is achieved between the rafters on the slab, and roof finish placed over those rafters.  This application calls for a finish and vapour barrier on the inner surface. 

 


 

4.2 Flat Roofs 

4.2.1 Warm Roofs (Ventilated or Non-ventilated)

In the case of using an open cellular heat insulation material, this should be covered by a waterproofing membrane resistant to sunlight effects, with a vapour barrier underneath.  The vapour barrier may not be needed if ventilation is possible over the heat insulation.  A sufficient  thickness of the parapet can prevent heat bridging in this option. 

 


 

4.2.2 Inverted Roofs

Closed-cell extruded polystrenes makes placement of the heat insulation over the waterproofing membrane possible which is thus protected during the construction period and allows foot traffic over the roof.  Moisture condensation is prevented without using a vapour barrier.  Heat insulation panels should be thicker than those for sloping roofs as the latter are allowed to get wet. 

 


 

4.2.3 Advanced Inverted Roofs

By developing the previous solution further, the total thickness of the heat insulation can  be smaller.  This option may be more viable for applications over the existing waterproofing layer. 

 


 

Reference

Thermal Insulation of Housing in Turkey (M. Aygün, H. Kuş), 22nd International IAHS Symposium on Housing Construction and Financing, International Association for Housing Science, pp.42-51, Salzburg,3-7 October 1994.